Quick-Threaded Rod Locking Device and Method

ABSTRACT

A device for securing threaded rod can include a housing with a tapered inner surface, a biasing member, a backplate, and a set of plunger pieces, each of which includes an inner threaded surface and a sloped outer surface. The housing can be configured to be embedded in concrete, without the concrete covering a hole for a threaded rod to be inserted into the housing to engage the inner threaded surfaces of the plunger pieces.

RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.15/084,273, filed Mar. 29, 2016, which is a continuation of U.S.application Ser. No. 14/665,031, filed Mar. 23, 2015 and issued as U.S.Pat. No. 9,303,676, which is a division of pending U.S. application Ser.No. 13/886,344, filed May 3, 2013 and issued as U.S. Pat. No. 8,998,155,which is a continuation-in-part of U.S. application Ser. No. 13/417,370,filed Mar. 12, 2012 and issued as U.S. Pat. No. 8,434,725, which is acontinuation of U.S. application Ser. No. 12/609,079, filed Oct. 30,2009 and issued as U.S. Pat. No. 8,132,767, which claims priority under35 USC 119 from U.S. Provisional Application No. 61/109,548, filed Oct.30, 2008. The above applications are all incorporated herein byreference in their entireties.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The invention is in the field devices for locking onto threaded rods.

2. Description of the Related Art

ERICO International Corp. sells the CADDY.®. SPEED LINK product familyas a quick cable locking system that provides a means to suspend staticloads from ceilings, structures, and sub-structures. However, prioritems in the SPEED LINK product family have not included any quickthreaded rod locking devices.

In recent years, installers in the field are increasingly usingpre-fabricated, sub-assembled parts in order to maximize theirinstallation labor savings. When installers install the pre-fabricatedsub-assemblies on ceilings, structures, and sub-structures in the field,the installers cannot assemble them together without rotating threadedrod unless they disassemble the pre-fabricated sub-assemblies, becausethe threaded rod is a part of the pre-fabricated sub-assemblies. Withthe conventional beam clamps, conventional anchor bolts, andconventional strut nuts, the threaded rods have to be rotated intointernal threads on the mating parts such as beam clamps, anchor boltsand strut nuts.

SUMMARY OF THE INVENTION

According to some embodiments of the invention, a device can beconfigured to secure a threaded rod relative to concrete that is setusing a setting structure, with the device being configured to beinstalled using a hammer. A housing can include a hole that defines atapered inner surface, with the hole extending between a first openingin the housing and a second opening in the housing. The housing can beconfigured to be embedded in the concrete with the first opening exposedto slidably receive the threaded rod. At least two plunger pieces can bedisposed within the hole in the housing, with each of the plunger piecesincluding, respectively, an inner threaded surface and a sloped outersurface. A biasing member can be arranged to urge the sloped outersurfaces of the plunger pieces into engagement with the tapered innersurface of the housing. A backplate can be arranged to close the secondopening in the housing, to retain the plunger pieces and the biasingmember within the hole and to seal the second opening to the concrete. Abase can be secured to the housing and can be configured to be securedto the setting structure, prior to setting the concrete, via one or moreimpacts of the hammer on the housing. The base can include a throughhole configured to admit the threaded rod, after the concrete is set,for the threaded rod to be slidably received in the first opening of thehousing.

According to some embodiments of the invention, a device can beconfigured to secure a threaded rod relative to concrete that is setusing a setting structure, with the device being configured to beinstalled using a hammer. A housing can include a hole that extendsalong an axis between a first opening in the housing and a secondopening in the housing, with the housing defining a tapered innersurface within the hole and being configured to be embedded in theconcrete without the concrete covering the first opening in the housing.A backplate can be disposed over the second opening in the housing. Aset of plunger pieces can be disposed within the hole, with each of theplunger pieces including, respectively, an inner threaded surface and asloped outer surface that extends only partially over a depth of theplunger piece along the axis. A biasing member can be disposed withinthe hole to urge the plunger pieces away from the backplate to engagethe sloped outer surfaces of the plunger pieces with the tapered innersurface of the housing. The housing can further include a securementportion and a flange that extends outwardly relative to the securementportion, the securement portion surrounding and retaining the plungerpieces, and the flange being configured to secure the housing within theconcrete.

According to some embodiments of the invention, a method can be used tosecure a threaded rod relative to concrete. A base of a securementdevice can be seated against a setting structure, with the securementdevice including a housing secured to the base, and with the housingincluding a securement portion with a tapered inner surface, a set ofplunger pieces that are biased towards the tapered inner surface, a rodopening, a backplate to secure the plunger pieces within the housing,and a flange extending radially outwardly relative to the securementportion. The housing can be struck to secure the base to the settingstructure. The concrete can be poured onto the setting structure to setaround the securement portion and the flange of the housing, with thebase preventing the concrete from blocking the rod opening of thehousing. The threaded rod can be slid through the base into the rodopening so that the plunger pieces move away from the tapered innersurface to admit the threaded rod. After being slid into the rodopening, the threaded rod can be loaded to urge the plunger pieces intothe tapered inner surface, so that the tapered inner surface urges theplunger pieces towards the rod to secure the threaded rod relative tothe concrete.

Generally, the invention includes the features hereinafter fullydescribed and particularly pointed out in the claims. The followingdescription and the annexed drawings set forth in detail certainillustrative embodiments of the invention. These embodiments areindicative, however, of but a few of the various ways in which theprinciples of the invention may be employed. Other objects, advantagesand novel features of the invention will become apparent from thefollowing detailed description of the invention when considered inconjunction with the drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The annexed drawings, which are not necessarily to scale, show variousaspects of the invention.

FIG. 1 is a partially-schematic view of a threaded rod hanger inaccordance with an embodiment of the invention.

FIG. 2 is an oblique view of one type of threaded rod hanger accordingto an embodiment of the invention, a beam clamp, in a firstconfiguration.

FIG. 3 is an oblique view the beam clamp of FIG. 2, in a secondconfiguration.

FIG. 4 is a cutaway view of the beam clamp of FIG. 2.

FIG. 5 is a cutaway view of the beam clamp of FIG. 2, with a threadedrod being inserted.

FIG. 6 is a cutaway view of the beam clamp of FIG. 2, with the threadedrod inserted and locked in place.

FIG. 7 is a top view of a plunger set of the beam clamp of FIG. 2, withthe plunger pieces together.

FIG. 8 is a sectional view of the plunger set of FIG. 7.

FIG. 9 is a top view of a plunger set of the beam clamp of FIG. 2, withthe plunger pieces separated.

FIG. 10 is a top view of one of the plunger pieces of the plunger set ofFIG. 9.

FIG. 11 is a cross-sectional view of a spring used in the beam clamp ofFIG. 2.

FIG. 12 is an oblique view of another type of threaded rod hangeraccording to an embodiment of the invention, an anchor bolt.

FIG. 13 is a cross-sectional view of the anchor bolt of FIG. 12.

FIG. 14 is an oblique view of yet another type of threaded rod hangeraccording to an embodiment of the invention, a strut nut.

FIG. 15 is a plan view showing the strut nut of FIG. 14 mounted to a topof a strut.

FIG. 16 is a bottom view showing the strut nut of FIG. 14 mounted to abottom of a strut.

FIG. 17 is an exploded view of the strut nut of FIG. 14.

FIG. 18 is an oblique view of a strut used to mount the strut nut ofFIG. 14.

FIG. 19 is a side view of a plunger half according to an alternateembodiment plunger set usable as part of a threaded rod hanger of thepresent invention.

FIG. 20 is an oblique view of a plunger or plunger set formed from twoplunger pieces of the type shown in FIG. 19.

FIG. 21 is a cross-sectional view of the plunger of FIG. 20.

FIG. 22 is a side view of a beam clamp threaded rod hanger according toanother embodiment of the invention.

FIG. 23 is an exploded view of the beam clamp of FIG. 22.

FIG. 24 is an exploded view of still another embodiment of threaded rodhanger according to the invention, an anchor bolt.

FIG. 25 is an exploded view of a further embodiment of threaded rodhanger according to the invention, a strut nut.

FIG. 26 is a top view of a still further embodiment threaded rod hangeraccording to the invention.

FIG. 27 is a detail view of a portion of the threaded rod hanger of FIG.26.

FIG. 28 is an oblique view of a threaded rod securement or hangerportion according to an embodiment of the invention.

FIG. 29 is an exploded view of the threaded rod securement portion ofFIG. 28.

FIG. 30 is a sectional view of the threaded rod securement portion ofFIG. 28.

FIG. 31 is an oblique view of another embodiment threaded rodsecurement.

FIG. 32 is another oblique view of the threaded rod securement of FIG.31.

FIG. 33 is an oblique view of yet another embodiment threaded rodsecurement.

FIG. 34 is an exploded view of the threaded rod securement of FIG. 33.

FIG. 35 is an oblique view of still another embodiment threaded rodsecurement.

FIG. 36 is an oblique view of a further embodiment threaded rodsecurement.

FIG. 37 is another oblique view of the threaded rod securement of FIG.36.

FIG. 38 is an oblique view of a still further embodiment threaded rodsecurement.

FIG. 39 is an exploded view of the threaded rod securement of FIG. 38.

FIG. 40 is an oblique view of another embodiment threaded rodsecurement.

FIG. 41 is an oblique view of yet another embodiment threaded rodsecurement.

FIG. 42 is an oblique view of still another embodiment threaded rodsecurement.

FIG. 43 is an exploded view of the threaded rod securement of FIG. 42.

FIG. 44 is an oblique view of a further embodiment threaded rodsecurement.

FIG. 45 is an exploded view of the threaded rod securement of FIG. 44.

FIG. 46 is an oblique view of a still further embodiment threaded rodsecurement.

FIG. 47 is an exploded view of the threaded rod securement of FIG. 46.

FIG. 48 is an oblique view of a still another embodiment threaded rodsecurement.

FIG. 49 is an exploded view of the threaded rod securement of FIG. 48.

DETAILED DESCRIPTION

A threaded rod hanger has quick lock plunger mechanism that includesplunger pieces within a tapered bore in a housing. The plunger pieceshave tapered outer surfaces and are spring-biased to position themselvestoward the narrow end of the tapered bore. A spring within the housingpresses the plunger pieces toward the narrow end of the bore, with thespring located between the plunger pieces and a back plate that closesoff part of a wide end of the tapered bore. The plunger pieces haveinternally threaded surfaces that engage threads on a threaded rod thatis inserted into the bore, between the plunger pieces. The plungerpieces have chamfers that aid in directing the threaded rod in betweenthe plunger pieces. Once the threaded rod has been inserted between theplunger pieces and released, the plunger pieces are pushed toward thenarrow bore end. This causes the plunger pieces to press inward,automatically causing the internal plunger half threads to engage theexternal threads on the threaded rod.

FIG. 1 shows a threaded rod hanger 1 that includes a quick lock plungermechanism 8 in a housing 2. The plunger mechanism 8 is used forthreadedly engaging and holding a threaded rod 3. As explained ingreater detail below, the plunger mechanism 8 includes plunger parts orpieces 4 that are located in a tapered bore 5 in the housing 2. A spring6 biases the plunger parts 4 toward a narrow end of the tapered bore 5,a position that presses the plunger parts 4 inward toward the threadedrod 3. This causes threads on radially inward surfaces of the plungerparts 4 to engage the external threads on the rod 3, securing the rodwithin the housing 2. In addition, it is possible to turn the rod 3,threading the rod 3 further into or out of the bore 5, providing heightadjustment as needed.

The threaded rod hanger 1 has a structure attachment 7 for attaching therod hanger 1 to some sort of building structure, or for hanging itemsfrom threaded rods. The structure attachment 7 may have any of a varietyof suitable forms for attaching to different types of structure,producing different types of rod hangers. For example the rod hanger maybe a beam clamp, with the structure attachment being able to clamp ontothe flange of a beam or other device (plate, pipe, etc.), such as by ascrew clamping the flange (or other structure) against a jaw portion orleg. As another example the rod hanger may be an anchor bolt that has ascrew portion configured to be installed on concrete ceilings and/ordecking. In a further example the rod hanger may be a strut nut thatengages a channel, which may be attached to a ceiling, for example. Itwill be appreciated that these are only a few of the many possibleconfigurations and types of structural attachment that may be utilizedin the rod hanger.

The various embodiment threaded rod hangers described herein may be madeof any of a variety of suitable materials. An example suitable materialis steel, but it will be appreciated that other materials may be usedalternatively or in addition.

FIGS. 2 and 3 show a beam clamp 10 that includes a quick lock plungermechanism 8 in accordance with an embodiment of the present invention.The quick lock plunger mechanism 8 is adapted into the beam clamp 10 asa part of a quick lock beam clamp 10. Such quick lock beam clamps 10 maybe configured for up to 0.5 inch (12.7 mm) flange thickness in order tominimize the beam clamp size. The quick lock beam clamp 10 shown on FIG.1 may be used for hanging a mechanical sprinkler pipe.

The quick lock beam clamp configuration shown in FIG. 3 is configuredfor general electrical applications. This configuration may be used toengage 0.25 inch (6.4 mm) or M6 threaded rods, for example. It will beappreciated that the uses and sizes are only examples, and the clamp 10in its various configurations can be used in other ways, and may havedifferent sizes from those described.

The structure attachment of the beam clamp 10 may involve a pair of jawportions or legs 9 a for receiving a flange or other part therebetween.The jaw portions or legs 9 a extend from a housing of the beam clamp 10.The legs 9 a and the housing may be parts of a single monolithic pieceof material. Threaded holes 9 b in each of the jaw portions (or legs) 9a may be used for receiving a bolt 11 a, which may be used to secure theflange or other part by pressing it against the opposite jaw portion. Anut 11 b may be threaded onto the bolt 11 a in order to aid in securingthe bolt 11 a in place. The bolt 11 a may have any of a variety ofconfigurations, including a square-head configuration (FIG. 2) or ahex-head configuration (FIG. 3).

With reference now in addition to FIGS. 4-6, the threaded rod lockingmechanism 8 of the beam clamp 10 (or either configuration) includes twoplunger halves (plunger pieces) 12 and 14, a shoulder taper spring 18, aback plate 20, and a housing 24 that has a tapered bore 26. The plungerpieces 12 and 14 are located within the threaded bore 26, and haveexternal surfaces 27 and 28 that can be in contact with an internalsurface 29 of the bore 26. The external plunger surfaces 27 and 28 maybe smooth, to allow them to slide easily along the smooth bore internalsurface 29. The external plunger surfaces 27 and 28 may be sloped, forexample substantially matching a slope in a sloped portion of the boreinternal surface 29.

The plunger pieces 12 and 14 may each have a substantially semiannularshape (half of an annular shape). Together the plunger pieces 12 and 14define an opening between them, through which a threaded rod 30 may bereceived.

FIG. 5 shows the threaded rod 30 pushed through the plunger set 12 and14. FIG. 6 shows the locking mechanism 8 when the pushing of thethreaded rod 30 is stopped. In this configuration internal threads 32(FIG. 7) on the plunger set 12 and 14 are matched with and engageexternal threads 34 on the threaded rod 30. This configuration ismaintained by spring force from the taper spring 18 pressing the plungerpieces 12 and 14 against the tapered bore 26 of the housing 24 of thebeam clamp or other device 10.

Prior to insertion of the threaded rod 30, the plunger set (the plungerpieces 12 and 14) is in a free condition, with the two plunger pieces 12and 14 together as shown in FIGS. 4 and 7. When the threaded rod 30pushes through the plunger set 12 and 14, the inserted end of thethreaded rod 30 first pushes on chamfers 42 and 44 (FIG. 8) at thebottom of the two plunger pieces 12 and 14. The chamfers 42 and 44 maybe angled at an angle of about 35 degrees to a central axis 46, asillustrated in FIG. 8. The central axis 46 is also the axis of the bore26, and of the inserted threaded rod 30. The pushing of the rod 30 intothe plunger set pushes the plunger pieces 12 and 14 apart, furtheropening a space or opening 36 defined between the plunger pieces 12 and14, as shown in FIGS. 5 and 9. This allows the threaded rod 30 to passthrough the plunger set 12 and 14, between the plunger pieces 12 and 14.The plunger set is also moved longitudinally (axially) along the bore 26in a direction away from a narrow end 48 of the bore 26, and toward awide end 50 of the bore 26, against spring biasing force from the spring18. The movement of the plunger set axially brings it into a wider areaof the bore 26, allowing the plunger pieces 12 and 14 to separate fromeach other.

As shown in FIGS. 5 and 9, the plunger pieces 12 and 14 separate fromeach other by moving apart from one another in a horizontal (radial)direction, not in a circumferential direction. In other words, theplunger pieces 12 and 14 can move horizontally away from each other, asshown in FIG. 9, when the threaded rod 30 is passed through the plungerset 12 and 14. In this separation end faces 52 of the plunger half 12separate from end faces 54 of the plunger half 14. To allow passage ofthe threaded rod 30 when the halves 12 and 14 are separated, the minordiameter of the internal threads 32 of the of the plunger pieces 12 and14 is larger than the major diameter of the external threads 34 of thethreaded rod 30. With reference now in addition to FIG. 10, the originabout which the internal threads 32 are laid out is shifted to a centerB. The center B is offset from a point A that is the center of the twohalves 12 and 14 when the halves are in contact with each other, as inFIG. 7. In other words, the threaded inner surfaces (internal threads)32 cooperate with one another to produce a threaded receptacle forreceiving the external threads 34 of the threaded rod 30 only when theplunger pieces 12 and 14 are not in contact with one another (areseparated from one another). In addition, the minor diameter (or minorradius) for internal threads 32 on the plunger set 12 and 14 should beslightly larger than the major diameter of the external threads 34 ofthe threaded rod 30. This is so that the threaded rod 30 can passthrough the plunger set 12 and 14 when the plunger set 12 and 14 is atthe open position. In order to minimize the plunger size and housingsize, the gap distance between center A and the center B is important.

After the external threads 34 on the threaded rod 30 are engaged withthe internal threads 32 on two halves 12 and 14 of the plungers, the twoplunger halves 12 and 14 rest on the housing taper bore 26, as shown onFIG. 6. This means that two plunger halves 12 and 14 do not compress thethreaded rod 30. Therefore, the threaded rod 30 can freely be rotatedrelative to the beam clamp 10 whenever height adjustment is needed. Anut 66 (FIGS. 5 and 6) may be used to hold the beam clamp 10 in place ata desired location along the threaded rod 30.

With reference to FIG. 11, the spring 18 is a tapered coil spring thathas a single shoulder coil 68 that engages the threaded hole in betweenthe plunger pieces 12 and 14. The shoulder coil 68 has a smaller radiusthan the other coils 72 of the spring 18. The shoulder coil 68 keeps thespring 18 from becoming disengaged from the plunger pieces 12 and 14.

The spring 18 is between plunger set (plunger pieces or halves) 12 and14, and the back plate 20. The back plate 20 is press fit and stakedinto the housing 24 to encase the spring 18. The back plate 20 insteadmay be seated, threaded, or coupled to the housing 24. Alternatively thespring 18 may be threaded into or otherwise coupled to the housing 24.On one side the spring 18 presses the plunger pieces 12 and 14, such asbeing located in the opening 36 (FIG. 9). Alternatively, the spring 18may press against upper plunger surfaces 72 and 74 (FIGS. 7 and 9) ofthe plunger pieces 12 and 14, or against washers on top of the plungerpieces 12 and 14. On the opposite side the spring 18 presses against aninner surface 76 of the back plate 20. The back plate 20 has a centralhole 80 to allow the threaded rod 30 to pass therethrough. In insertingthe threaded rod 30 at least part of the threaded rod 30 may passthrough the hole 80. An inward-bent back plate lip 82 may surround thehole 80 and protrude inward into the tapered bore 26 from the innersurface 76. This may aid in securing the spring end in contact with theback plate inner surface 76.

For the beam clamp 10, two mounting methods may be available: topmounting (see FIG. 2) and bottom mounting (FIG. 3). For the conventionalbeam clamp, the beam clamp is typically upside down for the bottommounting. However, for the quick lock beam clamp, the beam clamp cannotbe upside down for the bottom mounting. Therefore, the beam clamp mayhave two mounting legs, a top mounting leg and bottom mounting leg, witheach mounting leg having an internally threaded hole for the flangemounting screw. For bottom mounting the installer can put the squarehead (or combo hex head) and cup point set screw into the internalthread hole located at the bottom mounting leg, as shown in FIGS. 2 and4, for instance. For top mounting the installer can put the square head(or combo hex head) and cup point set screw into the internal threadhole located at the top mounting leg, as shown on FIG. 3. Therefore onequick lock beam clamp can be used for both top mounting and bottommounting.

Although the threaded rod engagement has been described above in termsof a beam clamp, it will be appreciated that a similar engagement may bepart of the other sorts of device described herein, such as anchor boltsand strut nuts.

FIGS. 12 and 13 show a quick lock plunger mechanism 108 that is adaptedinto an anchor bolt as a part of quick lock anchor bolt 110. The anchorbolt is intended to be installed in concrete ceilings and/or decking.FIGS. 12 and 13 shows a specific embodiment, a 0.375 inch (9.5 mm) quicklock anchor bolt, but it will be appreciated that other sizes andconfigurations are possible.

The quick lock anchor bolt 110 consists of the anchor bolt, a housinginsert 112 (part of the housing) with a tapered bore 114, two halves ofplungers (plunger halves or pieces) 122 and 124, and shoulder taperspring 128, as shown on FIG. 13. External threads 132 are on the outsidewall of the housing insert 112 and internal threads 134 are on theinside wall of the rest of the anchor bolt housing 136, so that twoparts are tightened together as shown on FIG. 13. One end of the spring128 is in contact with part of the anchor bolt housing 136, while theother end of the spring 128 is in contact with the plunger pieces 122and 124, or a washer on the plunger pieces 122 and 124. The tapered borein the insert 112 forms a blind hole in the housing of the anchor bolt110.

The operation of the plunger mechanism 108 is similar to that of theplunger mechanism 8 (FIG. 4) that is described above. Inserting athreaded rod into an opening 140 in the housing insert 112 pushes theplunger pieces 122 and 124 axially upward against the spring forceprovided by the spring 128. The plunger pieces 122 and 124 separate toallow the threaded rod to enter between them. When the insertion forceon the threaded rod is released the spring 128 pushes the plunger pieces122 and 124 downward against internal walls of the tapered bore 114. Thesloped internal bore walls press inward against the sloped externalsurfaces of the plunger pieces 122 and 124. This causes the internalthreads of the plunger pieces 122 and 124 to engage the external threadsof the threaded rod. This locks the threaded rod from being pulled outof the housing insert 112, although the threaded rod can still bescrewed into or out of the housing insert 112.

The anchor bolt 110 has a wedge anchor 150 on an opposite side from theplunger mechanism 108. The wedge anchor 150 is used to secure the anchorbolt 110 in concrete, such as a concrete ceiling or floor. The wedgeanchor 150 is fully threaded, but it will be appreciated thatalternatives exist, including partially-threaded wedge anchors andnon-wedge anchors.

The anchor bolt 110 may be used to quickly, easily, and removably securea threaded rod to a concrete structure. The threaded rod can be easilyinserted into an anchor bolt that is already secured in concrete, andreleased so as automatically to lock the threaded rod into place.

FIGS. 14-17 show various views of a strut nut 210 that includes a quicklock plunger mechanism 208. The quick lock plunger mechanism 208 isadapted into the strut nut as a part of a quick lock strut nut 210. FIG.14 shows a 0.375 inch (9.5 mm) quick lock strut nut. FIG. 15 shows anexample of the top strut mounting and FIG. 16 shows an example of thebottom strut mounting.

With reference especially to FIG. 17, the strut nut 210 consists of ahousing 214 with cam keys 216 and 218, a jam nut 220, two plunger pieces222 and 224, a shoulder taper spring 228, and a back plate 230, as shownon FIG. 15. The strut nut housing 214 contains the tapered bore 236 withan inner surface 238 for use as a plunger seat. Two wings 246 and 248 ofthe strut nut housing 214 have locking cam keys 216 and 218 for engaginga strut. The housing 214 has external threads 252 for the jam nut 220,as well as double D-shape cutouts, such as at 256, for strut bottommounting. The housing 214 also has a shoulder bore 260 for the backplate seat. The jam nut 220 prevents the horizontal slips from the strutwhen the load is applied.

The strut nut 210 can engage a strut or channel 270 (FIG. 18) inmultiple ways. FIG. 15 shows the strut nut 210 mounted at the top of thestrut 270, with the strut nut 210 engaging rails 272 and 274 of thestrut 270. The rails 272 and 274 are clamped between the wings 246 and248 within the strut 270, and the jam nut 220, which is outside of thestrut 270 and tightened up to be in contact with the rails 272 and 274.The cam keys 216 and 218 on the ends of the wings 246 and 248 engageside walls 276 and 278 of the strut 270 to prevent rotation of the strutnut 210.

FIG. 16 shows the strut nut 210 mounted on the bottom of the strut 270,with part of the strut nut housing 214 passing through one of the holes280 (FIGS. 15 and 18) in a base 282 of the strut 270. The base 282 isclamped between the wings 246 and 248, which are inside the strut 270,and the jam, nut 220, which is outside of the strut 270 and tightened upto be in contact with the base 282. The cam keys 216 and 218 on the endsof the wings 246 and 248 engage side walls 276 and 278 of the strut 270to prevent rotation of the strut nut 210.

Regardless of where the strut nut 210 is coupled to the strut 270, theplunger mechanism 208 may be used to receive and lock in place athreaded rod. The operation of the plunger mechanism 208 is similar tothe operation of the mechanism 8 described above. The incorporation ofthe mechanism 208 in the strut nut 210 allows a threaded rod to bequickly and easily secured to a strut that is mounted to structure ofvarious sorts, or being hung from a structure, such as in a trapeze-typearrangement.

Among the advantages of the various embodiments and concepts describedherein are: labor savings from the quick-lock push in and lock featurefor locking to a threaded rod; pre-fabricated subassembly that does notallow the threaded rod rotation during the assembly; easier assembly fora trapeze; and easier assembly for an anchor bolt.

FIGS. 19-21 show an alternate plunger 310 having plunger pieces 312 and314 that are substantially identical to one another. The plunger pieces312 and 314 have threaded internal surfaces 332 that combine to make athreaded receptacle for receiving and engaging a threaded rod when theplunger pieces 312 and 314 are offset in a longitudinal direction, asshown in FIGS. 20 and 21, so as to allow the threads from the twoplunger pieces 312 and 314 to line up with each other. The threads onthe plunger pieces 312 and 314 are each symmetric with regard to thelongitudinal direction of the plunger pieces 312 and 314. It will beappreciated that the plunger 310 may be utilized in any of the varioussorts of threaded rod hangers described herein.

FIGS. 22 and 23 show a beam clamp 340 that includes the plunger set 310.The beam clamp 340 has many parts in common with or similar tocorresponding parts of the beam clamp 10 (FIG. 2). These similar partsare not described again with regard to the beam clamp 340. The beamclamp 340 has a washer 344 between the plunger pieces 312 and 314, and acoil spring 346. The washer 344 helps maintain the plunger pieces 312and 314 in place, preventing collapse (misalignment) of the plungerpieces 312 and 314 when pressed against by a threaded rod having a sharpburr.

The beam clamp 340 also has a set screw or side screw 350 that isthreaded into a threaded hole 352 in the clamp body 354. The threadedhole 352 may be substantially perpendicular to an axis of the taperedbore in which the plunger pieces 312 and 314 reside. The set screw 350can be used to press against the plunger set 310 in order to moretightly secure the plunger pieces 312 and 314 against a threaded rod.The set screw 350 may also be used to prevent uplift of the plunger set310. Toward that end, the screw 350 may either press against the sidesurfaces of the plunger set 310, or else may have its tip above the topsurfaces (larger-radius end) of the plunger set 310.

FIG. 24 shows an anchor bolt 410 that includes the plunger set 310. Theanchor bolt 410 has many parts similar to those of the anchor bolt 110(FIGS. 12 and 13). One difference is the use of a cap washer 414 betweenthe plunger set 310 and a spring 416. The cap washer 414 has a flange420 that pressed against top surfaces of the plunger pieces 312 and 314.The opposite end of the cap washer 414 is inserted into an end of thespring 416. This allows the cap washer 414 and the spring 416 to beassembled together.

FIG. 25 shows a strut nut 510 that is similar to the strut nut 210 (FIG.14) in most respects. One difference is that the strut nut 510incorporates the plunger set 310, with plunger pieces 312 and 314.

The various embodiments shown herein show securement of threaded rodshaving a substantially vertical orientation. It will be appreciated thatthreaded rod hangers such as described herein may also be used to mountor be mounted to threaded rods in other orientations, for examplehorizontal threaded rods. In addition it will be appreciated thatdifferent configurations of threaded rod hangers may be used forsecuring or securing to threaded rods in non-vertical orientations.

FIGS. 26 and 27 show a threaded rod hanger 604 with a quick-lock plungermechanism 608 that includes a plunger set 610 that in turn includesplunger pieces 612 and 614. The plunger pieces 612 and 614 fit into atapered bore 620 in a housing 622, as generally described above withregard to other embodiments. The mechanism 608 operates in a mannersimilar to that described above in other embodiments, and may have othersuitable corresponding parts, such as a coil spring and a back plate.

One difference is that the plunger pieces 612 and 614 haveradially-outward- protruding keys 632 and 634. The keys 632 and 634engage corresponding grooves 636 and 638 in the tapered bore surface640. The keyed connection between the plunger pieces 612 and 614 and thehousing 622 helps keep the plunger pieces 612 and 614 properly orientedwithin the bore 620.

It will be appreciated that the mechanism 608 shown in FIGS. 26 and 27may be used in any of the types of or specific embodiments of threadedrod hangers described herein. The various features described with regardto various embodiments may be combinable as suitable in a single device.

FIGS. 28-30 show a threaded rod securement or hanger portion 700, partof a threaded rod securement, for securing to a threaded rod to somesort of additional object. A housing 710 has a hole 712 therein. Thehole 712 is bounded in part by a tapered inner surface 714 of thehousing 710. A pair of plunger pieces 716 and 718 a located in the hole712, within the tapered inner surface 714. Sloped outer surfaces 722 and724 of the plunger pieces 716 and 718 engage the tapered inner surface714, to press the plunger pieces 716 and 718 inward toward the center ofthe hole 712 (a center of the tapered inner surface 714), as well astoward each other.

The plunger pieces 716 and 718 may have keys 726 and 728 that engagecorresponding grooves 732 and 734 in the tapered inner surface 714. Theengagement of the keys 726 and 728 with the grooves 732 and 734 aids inkeeping the plunger pieces 716 and 718 properly aligned within thehousing 710. As described further below, the engagement of the keys 726and 728 with the grooves 732 and 734 may also be used to allow rotationof the housing 710 and the plunger pieces 716 and 718 as a single unit.

The plunger pieces 716 and 718 have ridged inner surfaces 736 and 738,such as threaded inner surfaces, for engaging a threaded rod (not shown)or other similar object. The engagement of the plunger pieces 716 and718 may be accomplished in a manner similar to that described above withregard to other embodiments.

A spring 740 is located within the hole 712 to provide a spring forcebiasing the plunger pieces 716 and 718 toward the narrow end of thetapered inner surface 714. In the illustrated embodiment the spring 740is a wave spring. The spring 740 rests on ledges 742 and 744 of theplunger pieces 716 and 718. Protruding ridges 746 and 748 of the plungerpieces 716 and 718 are at least partially inside an inner diameter ofthe spring 740. A wave spring has the advantage of being better able toresist misalignment within the housing 710. In addition, wave springsare more compact (up to 90% more compact) than alternative springs, suchas coil springs. Wave springs also may have a more controlled movement.Wave springs may also provide other advantages over coils springs, suchas providing greater spring force, more consistent dimension, morecontact area, and a flat bottom surface. However the spring 740alternatively may be coil spring or other suitable type of spring.

The plunger pieces 716 and 718, and the spring 740, are retained in thehole 712 by a backplate 760. The backplate 760 is threaded into thehousing 710, engaging threads 762 on an inner surface that surrounds thehole 712. The backplate 760 has a central hole 764 that allows athreaded rod to pass through. A pair of slots 766 and 768 in an outerface of the backplate 760, to facilitate the backplate 760 beingthreaded into the housing 710, as part of an assembly process for thesecurement 700. The housing 710 may be a cast body or a cold-headedhousing, with the backplate 760 threaded into the housing 710 until itreaches a mechanical stop, with a minimum tightening torque applied. Theresult is a solid connection, which is not easily disassembled. As analternative, the backplate may be staked onto the housing.

The threaded rod securement portion 700 may be as part of a securementused to attach to an additional object, using an attachment of thesecurement. The attachment is not shown in FIGS. 28-30, but a variety ofattachments are shown and described in other embodiments discussedelsewhere, usable for coupling the securement portion 700 to any of avariety of additional objects, such as building structure of varioussorts (walls, ceilings, beams, flanges, channels, etc.) and otherobjects, such as light fixtures (to give one example). The attachmentmay allow the securement portion 700 to slide or otherwise translaterelative to the additional object. As another alternative the attachmentmay allow the housing 710 to be rotated relative to the attachment.

FIGS. 31 and 32 show one example of an attachment, with a threaded rodsecurement portion 700′ connected to a bracket 770, which may be usedfor attachment to a wall or other object, to produce a securement 774.The securement 700′ is similar to the threaded rod securement portion700 (FIG. 28), with like parts shown with the same reference numbers. Anextension 778 of the housing 710 is riveted to the bracket 770, as shownat 780. The riveted coupling 780 is a loose coupling that allows thehousing 710 to rotate relative to the bracket 770 about an axis throughthe center of the hole 712 of the housing 710. This rotational featureallows adjustment of the position of the threaded rod after itsengagement with the securement portion 700′. After the threaded rod issecured between the plunger pieces 716 and 718 (FIG. 29), the housing710 can be rotated about its axis to move the threaded rod relative tothe housing 710. The plunger pieces 716 and 718 rotate along with thehousing 710, so as a result of the rotating the threaded rod is moved inthe direction of its axis, due to the threaded engagement between theplunger pieces 716 and 718 and the threaded rod. The securement portion700′ includes a locking screw or bolt 790, which is selectively threadedinto a modified backplate 792 to selectively lock the plunger pieces 716and 718 in place. The purpose and operation of the locking screw or bolt790 is described further below.

FIGS. 33 and 34 show another embodiment, a securement 800 that includesthe threaded rod securement portion 700′ and a bracket 810. The threadedrod securement portion 700′ is connected to the bracket 810 by insertinga housing extension 812 into a hole 814 in the bracket 810, and rivetingthe extension 812 onto a washer 816 that is on an opposite side of thebracket 810 from the housing 710. The rotation of the housing 710 may beused to adjust position of a threaded rod that is already engaged withthe threaded rod securement portion 700′, as described above with regardto the securement 774 (FIG. 31).

FIG. 35 shows another variation, a securement 840 in which the threadedrod securement portion 700′ is free to move by sliding along a slot 844in a bracket 850. In addition to the ability to slide the threaded rodsecurement portion 700′, the housing 710 of the securement portion 700may also be rotated about its axis to move (adjust) a threaded rod thatis already secured within the housing 710.

FIGS. 36 and 37 show a securement 860 that is similar to the securement840 (FIG. 35), except that the securement 860 has a bracket 870 that isdifferent in configuration than the bracket 850 (FIG. 35). Operation ofthe securement 860 is similar to that of the securement 840.

FIGS. 38-41 show the securement portion 700′ as part of various strutassembly threaded rod securements or hangers. FIGS. 38 and 39 show astrut securement or hanger 880 that has the threaded rod securementportion 700′ coupled to the center of a strut 884 using a washer 886.The securement 700′ is able to rotate about its axis relative to thestrut 884.

FIG. 40 shows a strut securement 890 in which a pair of securementportions 700′ are coupled to opposite ends of a strut 894, to enable thestrut securement 890 to engage a pair of threaded rods or similarobjects. The securement portions 700′ may be rotatable relative to thestrut 894. FIG. 41 shows another variation, a securement 900 which hasalso has a pair of securement portions 700′ are coupled to opposite endsof a strut 904, but with one of the securement portions 700′ able toslide along a slot 906 in the strut 904. This allows more flexibility inpositioning.

FIGS. 42 and 43 show another threaded rod securement, a beam clampsecurement 920. The beam clamp securement 920 includes a quick-lockplunger securement similar in general operation to that described abovewith regard to the securement portion 700 (FIG. 28). A securementportion 922 includes a pair of plunger pieces 932 and 934 that arelocated in a hole 936 in a housing 940, and that engaged sloped surfacesaround the hole 936. A spring 944, such as a wave spring or coil spring,presses the plunger pieces 932 and 934 into engagement with the slopedinner surfaces, driving the plunger pieces 932 and 934 toward oneanother and toward an axis of the hole 936. This allows inner surfaces952 and 954 of the plunger pieces 932 and 934, such as threaded innersurfaces, to engage threads of a threaded rod, to hold the threaded rodin place. A backplate 960 is used to hold the plunger pieces 932 and934, and the spring 944, within the hole 936.

The beam clamp securement 920 includes a locking mechanism to preventfrom the plunger pieces 932 and 934 from lifting up within the hole 936(within the tapered or sloped inner surface surrounding part of the hole936). The locking mechanism includes a lock screw or nut 966 that may beselectively threaded into the backplate 960 to engage the plunger pieces932 and 934, and thereby keep the plunger pieces 932 and 934 fromlifting.

The lock screw or nut 966 has a through hole 968 large enough to allowpassage of the threaded rod. Alternatively the lock screw or nut 966 maybe a solid plug that is suitable for use only when an end of thethreaded rod does not extend above the top of the beam clamp securement920.

An attachment 970 of the beam clamp securement 920 includes a pair ofjaw portions or legs 972 and 974, for example extending from a housing940 of the beam clamp securement 920. The jaw portions or legs 972 and974 are configured to receive therebetween a flange or other part, suchas from structure or another additional object. The legs 972 and 974,and the housing 940, may be parts of a single monolithic piece ofmaterial. Threaded holes 976 and 978 in the jaw portions (or legs) 972and 974 may be used for receiving a bolt 980, which may be used tosecure the flange or other part by pressing it against the opposite jawportion. A nut 984 may be threaded onto the bolt 980 in order to aid insecuring the bolt 980 in place.

FIGS. 44 and 45 show a threaded rod securement 1000 for use in concrete,to be set in a plywood form (not shown) prior to pouring of theconcrete. The securement 1000 includes nails 1004 that are used tosecure a base 1006 of the securement 1000 to the form, with a flatbottom of the base 1006 against the form. A housing 1010 has a ribbedend 1012 that is friction fit into the base 1006. The housing 1010includes a threaded rod securement portion 1016 that is similar inoperation to the securement portion 700 (FIG. 28), used for securing athreaded rod. The securement portion 1016 includes a backplate 1020 thatfully closes off one end of the hole in the housing 1010. Ininstallation, concrete is poured into the form after the securement 1000is nailed onto the form. The backplate 1020 keeps the concrete fromgetting into the hollow housing 1010, where plunger pieces 1022 and1024, and a spring 1026, are located. After the concrete is cured, theform may be removed, and the protruding sharp ends of the nails 1004 maybe sheared off, for example using a hammer. The securement 1000 may thenbe used as a blind hole for receiving and securing threaded rod.Threaded rod may be pushed in through a hole in the base 1006, andsecured by the plunger pieces 1022 and 1024. Secured threaded rod may beunscrewed from the engagement, if needed.

FIGS. 46 and 47 show a metal decking rod securement 1100, also used forproducing a threaded rod securement for concrete. A deck holder oranchor 1110 and a bracket 1112 are used for engaging a hole in metaldecking (not shown), after assembly of the decking, such as by hammeringinto hole that is sized to engage outward-protruding flanges 1116 at oneend of the deck holder or anchor 1110. When installed, the deck holder1110 protrudes through the hole. A housing 1120 is ribbed and securedwithin the deck anchor 1110, with the housing 1120 engaging a rib on theinside surface of the deck holder 1110 (surrounding a hole 1124). Aspring 1128 helps maintain proper position of the housing 1120 relativeto the deck holder 1110. Further, the combination and interface betweenthe bracket 1112 and housing 1120 provides rigid positioning to ensurethe housing 1120 remains perpendicular to the decking when concrete ispoured over the metal decking. The workings within the housing 1120 aresimilar to those of the housing 1010 (FIG. 45), with a backplate 1130used to keep concrete from entering the housing 1120 when concrete ispoured over the metal decking. The resulting blind hole may be used tosecure threaded rod, with the threaded rod inserted through hole 1124and into the housing 1010, where it is clamped by plunger pieces 1132and 1134 within the housing 1120.

FIGS. 48 and 49 show a threaded rod securement 1200 for engaging a strutor channel, such as the strut 270 (FIGS. 15 and 16). The securement 1200includes a securement portion 700′ that is riveted to a planar housing1204, such that the securement portion 700′ can be rotated as a unitabout the riveted coupling. The housing 1204 has a tongue 1208 thatextends outward from where the housing 1204 is coupled to the securementportion 700′. The tongue 1208 is configured to fit into a strut orchannel. A top face of the tongue 1208 has serrations 1212 and 1214 thatcontact the bottom (inner) surfaces of the rails of the strut, when thetongue is inserted into the strut. A screw 1220 engages a threaded hole1222 in the tongue 1208. The screw 1220 is used to press a washer 1226against the tops of the strut rails, to clamp the securement 1200 inplace, with the strut rails between the washer 1226 and the serrations1212 and 1214.

Although the invention has been shown and described with respect to acertain preferred embodiment or embodiments, it is obvious thatequivalent alterations and modifications will occur to others skilled inthe art upon the reading and understanding of this specification and theannexed drawings. In particular regard to the various functionsperformed by the above described elements (components, assemblies,devices, compositions, etc.), the terms (including a reference to a“means”) used to describe such elements are intended to correspond,unless otherwise indicated, to any element which performs the specifiedfunction of the described element (i.e., that is functionallyequivalent), even though not structurally equivalent to the disclosedstructure which performs the function in the herein illustratedexemplary embodiment or embodiments of the invention. In addition, whilea particular feature of the invention may have been described above withrespect to only one or more of several illustrated embodiments, suchfeature may be combined with one or more other features of the otherembodiments, as may be desired and advantageous for any given orparticular application.

1. A device for securing a threaded rod relative to concrete that is setusing a setting structure, with the device being configured to beinstalled using a hammer, the device comprising: a housing with a holethat defines a tapered inner surface, the hole extending between a firstopening in the housing and a second opening in the housing, the housingconfigured to be embedded in the concrete with the first opening exposedto slidably receive the threaded rod; at least two plunger piecesdisposed within the hole, each of the plunger pieces including,respectively, an inner threaded surface and a sloped outer surface; abiasing member arranged to urge the sloped outer surfaces of the plungerpieces into engagement with the tapered inner surface of the housing; abackplate arranged to close the second opening in the housing, to retainthe plunger pieces and the biasing member within the hole and to sealthe second opening to the concrete; and a base that is secured to thehousing and configured to be secured to the setting structure, prior tosetting the concrete, via one or more impacts of the hammer on thehousing; the base including a through hole configured to admit thethreaded rod, after the concrete is set, for the threaded rod to beslidably received in the first opening of the housing.
 2. The device ofclaim 1, wherein the housing includes a securement portion and a flangethat extends outwardly relative to the securement portion; wherein theplunger pieces are disposed within the securement portion; and whereinthe flange is configured to secure the housing within the concrete. 3.The device of claim 2, wherein the base at least partly surrounds thesecurement portion of the housing; and wherein the base supports aplurality of nails, with heads of the nails disposed to be driven intothe setting structure by the flange.
 4. The device of claim 3, whereinthe securement portion of the housing includes a ribbed end that isfriction fit within the base.
 5. The device of claim 2, wherein the basesurrounds a part of the securement portion of the housing; and wherein asecond biasing member is disposed outside of the housing to bias theflange away from the setting structure.
 6. The device of claim 5,further comprising: a bracket disposed between the base and the flange;wherein the bracket is configured to further secure the device to thesetting structure and is biased away from the flange by the secondbiasing member.
 7. The device of claim 1, wherein each of the plungerpieces includes, respectively, a ledge on which the biasing member isseated.
 8. The device of claim 7, wherein each of the plunger piecesincludes, respectively, a protruding ridge disposed within an innerdiameter of the biasing member.
 9. The device of claim 1, wherein thebiasing member is a wave spring.
 10. A device for securing a threadedrod relative to concrete that is set using a setting structure, with thedevice being configured to be installed using a hammer, the devicecomprising: a housing with a hole that extends along an axis between afirst opening in the housing and a second opening in the housing, thehousing defining a tapered inner surface within the hole and beingconfigured to be embedded in the concrete without the concrete coveringthe first opening in the housing; a backplate disposed over the secondopening in the housing; a set of plunger pieces disposed within thehole, each of the plunger pieces including, respectively, an innerthreaded surface and a sloped outer surface that extends only partiallyover a depth of the plunger piece along the axis; and a biasing memberdisposed within the hole to urge the plunger pieces away from thebackplate to engage the sloped outer surfaces of the plunger pieces withthe tapered inner surface of the housing; the housing including asecurement portion and a flange that extends outwardly relative to thesecurement portion, the securement portion surrounding and retaining theplunger pieces, and the flange being configured to secure the housingwithin the concrete.
 11. The device of claim 10, further comprising: abase with a bottom portion configured to seat against the settingstructure while the concrete is setting; wherein the base is secured toand at least partly surrounds the housing; wherein the securementportion is configured to slide within the base towards the settingstructure upon one or more impacts of the hammer on the housing; andwherein the base is configured to be embedded within the concrete and toslidably receive the threaded rod therethrough, after the concrete isset, as the threaded rod is slidably received in the first opening inthe housing.
 12. The device of claim 11, wherein the base supports aplurality of nails, with the nails disposed to be driven into thesetting structure by the flange of the housing when the housing slideswithin the base towards the setting structure.
 13. The device of claim10, wherein the securement portion includes a ribbed end that is securedwithin the base.
 14. The device of claim 10, further comprising a basesecured to the securement portion of the housing; wherein the baseincludes a plurality of base flanges that are configured to seat againstthe setting structure on an opposite side of the setting structure fromthe flange of the housing.
 15. The device of claim 14, furthercomprising: a bracket disposed between the base and the flange, thebracket being slidably secured to the securement portion of the housing;wherein the bracket is configured to be secured to the setting structureopposite the base flanges.
 16. The device of claim 15, furthercomprising: a second biasing member disposed between the bracket and theflange, to bias the flange away from the bracket.
 17. The device ofclaim 10, wherein each of the plunger pieces includes, respectively, aradially-extending ledge that is configured to support the biasingmember.
 18. The device of claim 17, wherein each of the plunger piecesincludes, respectively, a protruding ridge extending from theradially-extending ledge; and wherein each of the protruding ridges isdisposed within an inner diameter of the biasing member to retain thebiasing member on the radially-extending ledge.
 19. A method of securinga threaded rod relative to concrete, the method comprising: seating abase of a securement device against a setting structure, the securementdevice including a housing secured to the base, and the housingincluding a securement portion with a tapered inner surface, a set ofplunger pieces that are biased towards the tapered inner surface, a rodopening, a backplate to secure the plunger pieces within the housing,and a flange extending radially outwardly relative to the securementportion; striking the housing to secure the base to the settingstructure; pouring the concrete onto the setting structure to set aroundthe securement portion and the flange of the housing, with the basepreventing the concrete from blocking the rod opening of the housing;after the concrete is set, sliding the threaded rod through the baseinto the rod opening so that the plunger pieces move away from thetapered inner surface to admit the threaded rod; and after sliding thethreaded rod into the rod opening, loading the threaded rod to urge theplunger pieces into the tapered inner surface, so that the tapered innersurface urges the plunger pieces towards the rod to secure the threadedrod relative to the concrete.
 20. The method of claim 19, whereinstriking the housing one of: causes nails supported by the base to bedriven by the flange of the housing into the setting structure; orcauses flanges of the base to be driven through the setting structure toengage the setting structure on an opposite side of the settingstructure from the flange of the housing.